INJECTION MOLDING SERVO

INVT Injection Molding Servo System – High-Efficiency Solution for Modern Molding Machines

General Automation is one of the leading INVT Injection Molding Servo suppliers and dealers in Ahmedabad, Gujarat, India, offering advanced servo energy-saving solutions for plastic injection molding machines. Our featured product combination — the INVT MH860 Servo Drive + IMS20B Servo Motor — is specifically engineered to deliver unmatched energy efficiency, fast response time, superior precision, and long-term stability for molding applications across a wide range of industries.

Injection molding is a highly demanding process where every millisecond of response time and every bar of pressure matters. In conventional hydraulic molding machines, motors run continuously at full load even when the machine is idle. This results in excessive power consumption, higher oil temperature, increased maintenance costs, and unstable molding performance. The introduction of servo-controlled hydraulic systems changed everything — offering power-on-demand and delivering significant improvements in energy efficiency, machine responsiveness, and product quality.

The INVT MH860 + IMS20B Servo Solution is specially designed for these challenges. It replaces traditional constant-speed motor systems with smart, dynamic servo control, ensuring the motor only runs when required and delivers the precise amount of torque, pressure, and speed needed for each stage of the molding cycle.

General Automation supplies the complete servo package from 7.5 kW to 110 kW, making it suitable for small, medium, and large injection molding machines across India.


? Why Choose INVT Injection Molding Servo Solutions?

INVT is a globally recognized leader in automation and power electronics. Their servo technology for injection molding machines is trusted for its efficiency, reliability, and superior control performance.

Top Reasons Why INVT Servo Systems Are Preferred in Molding Machines

? 1. Massive Energy Savings (40%–70%)

Traditional molding machines consume high power continuously. INVT servo systems only consume energy when needed, especially during:

  • Injection

  • Holding pressure

  • Metering

  • Cooling

  • Ejection

This reduces electricity costs dramatically, making the system pay back its investment in a short time.

? 2. Faster Response Time

The MH860 servo drive can respond to commands in milliseconds, improving the machine’s cycle time and overall productivity.

? 3. Ultra-Stable Pressure and Flow Control

Injection molding requires stable hydraulic pressure for:

  • Consistent product weight

  • Better surface finish

  • Dimensional accuracy

The servo motor ensures precise control with minimum fluctuation.

? 4. Low Noise & Low Heat Generation

Since the servo motor only works when the machine requires movement, heat transfer to hydraulic oil is significantly reduced.

? 5. Longer Machine & Component Life

Reduced load on:

  • Hydraulic pump

  • Valves

  • Motor

  • Oil seals

  • Cooling system

ensures longer operational life and lower maintenance expenses.

? 6. Suitable for All Machine Sizes

Power range from 7.5 kW to 110 kW covers almost all injection molding machines from small 80-ton models to large 1200-ton machines.


? INVT MH860 Servo Drive – Engineered for Precision & Power

The MH860 Servo Drive is a high-performance drive customized for molding operations. It incorporates advanced algorithms and high-speed processors to deliver smooth, stable, and highly accurate torque control.

Key Features of the MH860 Servo Drive

  • High response speed enabling faster cycle execution

  • Stable synchronization with hydraulic pump load

  • Intelligent pressure and flow tracking

  • Advanced overload protection

  • Self-diagnosis and fault display

  • High precision even at low speed

  • Durable design for continuous 24/7 operation

  • Wide power range support up to 110 kW

The MH860 drive is built to withstand the demanding environment of injection molding factories.


? INVT IMS20B Servo Motor – Powerful, Robust & Highly Efficient

The IMS20B Servo Motor is a perfectly matched companion to the MH860 drive, delivering high torque, low inertia, and outstanding reliability.

Motor Highlights

  • High torque density for rapid injection and pressure holding

  • Smooth and stable low-speed operation

  • Low heat generation

  • Silent performance

  • High overload capacity

  • Shock-resistant and vibration-resistant build

This motor is designed for long-term industrial usage and ensures stable operation even in high-duty cycles.


? 7.5 kW to 110 kW Power Range – Compatible With Any Molding Machine

General Automation supplies the complete INVT servo series in all required power ratings:

Available Power Options

  • 7.5 kW

  • 11 kW

  • 15 kW

  • 18.5 kW

  • 22 kW

  • 30 kW

  • 37 kW

  • 45 kW

  • 55 kW

  • 75 kW

  • 90 kW

  • 110 kW

This wide range allows seamless integration with injection molding machines from leading brands such as:

  • Ferromatik Milacron

  • L&T Demag

  • Toshiba

  • JSW

  • Haitian

  • Engel

  • Windsor

  • Negri Bossi

Whether upgrading an old machine or installing a new one, INVT servo systems deliver unmatched performance.


? How INVT Servo Systems Improve Injection Molding Performance

? 1. Better Injection Speed Control

Precise control during injection ensures:

  • Reduced flashing

  • Uniform wall thickness

  • Improved product consistency

? 2. Accurate Holding Pressure

Holding pressure has a major impact on:

  • Product weight

  • Dimensional accuracy

  • Shrinkage

INVT servo maintains stable pressure throughout the cycle.

? 3. Faster Metering Phase

Servo control optimises screw rotation and back pressure.

? 4. Minimum Cycle Time

Each stage of injection molding becomes faster due to quick response.

? 5. Stable Cooling Stage

Lower heat generation improves cooling efficiency.


? Applications of INVT Injection Molding Servo

INVT servo systems are widely used in:

  • Plastic household item production

  • Automotive part molding

  • Packaging & container manufacturing

  • Electrical component molding

  • Industrial product molding

  • Thin-wall molding

  • Caps & closures manufacturing

  • Mobile charger and electronic cases

  • Medical component molding

Any factory using hydraulic injection molding machines benefits significantly from servo upgrades.


? Why Choose General Automation as Your INVT Servo Supplier & Dealer?

General Automation is one of the most trusted INVT automation partners in Gujarat, supplying servo systems to hundreds of plastic molding industries.

Our Strengths

  • Guaranteed original INVT products

  • Best prices for MH860 & IMS20B

  • Full power range available in stock

  • Fast delivery across Gujarat & India

  • Expert installation & wiring guidance

  • Strong after-sales support

  • Repair, service & commissioning assistance

We understand the injection molding process and recommend the right servo configuration based on:

  • Machine tonnage

  • Pump size

  • Cycle time

  • Mold type

  • Production volume


? Benefits You Gain from Our Servo Solution

When you purchase the servo system from General Automation, you gain:

? Reduced electricity consumption

? Lower hydraulic oil temperature

? Longer pump and valve life

? Increased machine productivity

? Consistent product weight

? Less machine downtime

? Lower maintenance cost

? Higher profitability

Our goal is to help you run your factory more efficiently with long-lasting performance.


? Service Coverage – Ahmedabad, Gujarat & All India

General Automation supplies INVT servo systems across:

Gujarat

  • Ahmedabad

  • Gandhinagar

  • Vadodara

  • Surat

  • Rajkot

  • Bharuch

  • Ankleshwar

  • Vapi

  • Dahej

Pan-India

  • Maharashtra

  • Karnataka

  • Rajasthan

  • MP

  • Delhi NCR

  • Tamil Nadu

  • Telangana

  • West Bengal

Our team is always ready to support new installations, upgrades, and technical troubleshooting.


? Conclusion – Upgrade to INVT Servo for Maximum Efficiency

The INVT MH860 Servo Drive + IMS20B Servo Motor is a proven high-efficiency solution that transforms conventional injection molding machines into modern, energy-efficient, high-performance systems. Whether you want to reduce electricity costs, improve product quality, or accelerate cycle time, this servo package delivers outstanding results.

General Automation, as a leading supplier and dealer in Ahmedabad, Gujarat, ensures you get genuine INVT products, best pricing, and unmatched technical support.

???? Contact us today
For quotations, technical guidance, or choosing the right servo capacity for your molding machine.